Traditional processes for manufacturing fertilizer require many steps and different types of equipment. It is common for systems to include multiple dryers, a mill/pulverizer for size reduction of dried material, pin mixer/pug mill for mixing of additives and raw materials, a pelletizer and multiple conveyors to facilitate the process. If this seems like a complex process that requires high levels of work, energy and maintenance, we agree.

Lancaster Products engineers can optimize existing complex fertilizer pelleting processes or design new streamlined systems to help you realize multiple benefits, including a reduction in physical footprint and an improvement in the characteristics and reproducibility of your pelletized product. By utilizing a Lancaster Products K-Series High Shear Mixer to replace a mill and disc pelletizer, you not only reduce system complexity but also gain the ability to begin processing with raw materials at higher moisture levels. The counter-current mixing action in a Lancaster Mixer allows for one-step mixing and pelletizing with rapid mix times.

Our counter-current, high shear mixers have several product and operating advantages over complex, traditional systems.

PRODUCT ADVANTAGES:
Counter-current, high shear mixing strategically imparts a higher amount of well-dispersed energy into the mixing process resulting in a well-defined final product in a fraction of the time. The individually controlled mixing tools allow for variation of pellet sizes to meet different product specifications. This results in:

    • More homogeneous pellets
    • Better control of fertilizer pellet size from batch-to-batch
    • Higher yields of on-size pellets

OPERATING ADVANTAGES:
The ease of use and versatility of a Lancaster Products High Shear Mixer provides many operational benefits to reduce operating and raw material costs. Replacing several pieces of equipment with a single Lancaster Mixer offers the following advantages:

    • Reduced system complexity
    • Reduced equipment maintenance
    • Less energy use
    • Reduced physical footprint
    • Reduced waste output and binder use
    • Ability to operate with high moisture raw materials

Contact our engineers today to discuss how we can help to optimize your fertilizer pelletizing process.

[email protected]

717-273-2111

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

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Lancaster Products Multi Tool Mixing Advantage

Since the introduction of the original K-series mixer in 1986, Lancaster Products High Shear Mixers have been designed to produce the best mixing and pelletizing results for our customers. Lancaster Mixers superior performance is due to our multi-tool configuration, counter current mixing action and variable tooling speed capability.

Multi Tool Configuration
Lancaster Mixers can be configured with three independent variable speed mixing tools: the mixing rotor, the plow and the rotating pan. These three tools work in concert to provide the best mixing results. The primary mixing tool is the high-speed rotor. The plow and rotating pan both work to move material into the main rotor’s path. The three mixing tools are so efficient at mixing, there are no dead spots inside of the mixing cavity and every piece of material passes through the mixing rotor every few seconds. Additionally, a sidewall scraper is positioned against the pan sides to prevent caking and buildup of material on the pan itself.

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Benefits of Owning Lancaster Products’ High Shear Mixers

We are very thankful for all the positive feedback we’ve received over the past 30 years of enhancing materials processing projects for our clients with our high shear mixers. So, we decided to highlight some of the reasons our customers choose to partner with Lancaster Products to optimize their industrial mixing and pelletizing processes.

      1. Practical Machine Design
      2. Easy Maintenance
      3. Easy Clean Out
      4. Customization
      5. Low Total Cost of Ownership
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