Lancaster Products Rotary Table Feeders convert intermittent batch processes into a continuous material feeding process.
A Lancaster Products Rotary Table Feeder is an important part of industrial material processing equipment line. Industrial table feeders are used when the moving and feeding of powder or granular substances is necessary. Lancaster Products Rotary Table Feeders benefits include:
- Variable flow rates
- Use with difficult flowing materials
- Gentle handling of green or weak materials
- Prevents material bridging
- Convert batch processes into continuous process
- Available in a variety of table diameters and storage volumes
Lancaster Products Rotary Table Feeders come in three standard sizes:
- 30 inch diameter
- 42 inch diameter
- 60 inch diameter
The storage volume is dependent on storage needs and flow rate (lbs/hour or tons/hour). When coupled with a Lancaster Mixer, table feeders are typically designed to hold 1.5 mixer batches while operating. The table feeder can also be designed for several discharges to feed multiple production lines simultaneously.
Lancaster Products Rotary Table Feeders are available in Stainless or Carbon steel versions.
VARIABLE FLOW RATES
Our feeders’ variable flow rates can provide even flow of material from the table feeder to your downstream processing equipment. The flow rate is adjusted by changes in the angle of the discharge plate and table rotation speed – turning an intermittent process into a continuous flow process.
The amount of material leaving the table feeder can be controlled by changing the angle of the discharge plow either manually or automatically. The feed rate can also be controlled by using a variable speed table drive motor to adjust the speed of the bottom rotating table.
USED WITH DIFFICULT FLOWING MATERIALS
Lancaster Rotary Table Feeders are particularly helpful in moving sticky or hard to feed materials. Powders, fibers, flakes, and pellets are all handled easily and efficiently. The feeders gently transport delicate materials such as green pellets that could be damaged by other material transport methods. The rotary action of the feeders prevents bridging of hard to feed materials. We often close couple table feeders with our Lancaster High Shear Counter-Current Mixers to change the batch processing of mixer to a continuous process.
BATCH TO CONTINUOUS PROCESSES
The table feeder can also convert a batching process into a continuous process. The cone and cylinder over the table is then used as a surge hopper to temporarily store the material batch while the table feeder continuously discharges the material.
BIN DISCHARGING APPLICATIONS
For bin discharging applications, the industrial table feeder attaches directly to the bin walls forming the bottom of the bin. Some of the most difficult flowing materials can then be evenly fed from the bin. The entire assembly can be known as a live-bottom bin.
HOW IT WORKS
The Lancaster Rotary Table Feeder consists primarily of a transition cone, a rotating table, a discharge plow, a drive mechanism, and a support structure. The table feeder uses a large flat rotating table to continually bring material from the cone to the discharge plow. The table has vertical pins attached inside the cone area.
There is also a cone scraper blade attached to the table. As the table turns, the blade and pins agitate the material and keep it evenly flowing to the discharge plow. An adjustable seal band rides on the outer surface of the table to prevent material from exiting the table feeder outside the discharge area. The discharge plow is used to bring the material to a fixed point as it leaves the table.
The rotating pins and the inner rotating plow provide a constant feed of even the most difficult materials.
CUSTOM TABLE DIAMETERS
The table diameters range from 24 in to 6 feet. For larger dimensions, please Contact Lancaster Products.
Table feeders are particularly helpful in moving sticky or hard to feed materials. They are also very useful in converting an intermittent batch process into a continuous material feeding process.
For bin discharging applications, the industrial table feeder attaches directly to the bin walls forming the bottom of the bin. Some of the most difficult flowing materials can then be evenly fed from the bin. The table feeder can also convert a batching process into a continuous process. The cone and cylinder over the table is then used as a surge hopper to temporarily store the material batch while the table feeder continuously discharges the material. The storage volume is dependent on your needs and flow rate (lbs/hr or tons/hr). The entire assembly can be called known as a live-bottom bin..
Many fertilizer processing facilities were originally setup with 5 or more large pieces of processing equipment systematically connected with conveyors for a minimum of 9 pieces of equipment to convert raw materials into fertilizer. The amount of work, energy, and maintenance that goes into maintaining a complex system like this is very costly.
Lancaster Products can optimize existing fertilizer pelletizing plants or establish new fertilizer processing facilities. Our counter-current, high shear mixers have several product and operating advantages over the complex, traditional systems.
Since the introduction of the original K-series mixer in 1986, Lancaster Products High Shear Mixers have been designed to produce the best mixing and pelletizing results for our customers. Lancaster Mixers superior performance is due to our multi-tool configuration, counter current mixing action and variable tooling speed capability.
Multi Tool Configuration
Lancaster Mixers can be configured with three independent variable speed mixing tools: the mixing rotor, the plow and the rotating pan. These three tools work in concert to provide the best mixing results. The primary mixing tool is the high-speed rotor. The plow and rotating pan both work to move material into the main rotor’s path. The three mixing tools are so efficient at mixing, there are no dead spots inside of the mixing cavity and every piece of material passes through the mixing rotor every few seconds. Additionally, a sidewall scraper is positioned against the pan sides to prevent caking and buildup of material on the pan itself.