Transform your Granulation Process
with One Step Mix-Pelletizing

High Shear Counter-Current Mixing Technology: improve mixing productivity, reduce mix times and increase yields

Lancaster Products High-Performance Mixing and Pelletizing Machines provide one-step convenience for a wide range of application options.

High Shear Mixer

Continuous Batch Processing

Transform your Mixing

We produce the most efficient and effective mixing technology available today: high shear counter-current mixing – yielding higher throughput, more homogenous outputs and the flexibility of a one-step granulation and pelletization machine.

GAME CHANGING MIXING TECHNOLOGY

ONE STEP PELLETIZING/ GRANULATING SYSTEMS

OUR LATEST NEWS AND BLOG

LANCASTER PRODUCTS HIGH SHEAR MIXER FEATURES

Lancaster Products combines decades of mixing experience, working across multiple industries, with the finest granulating and pelletizing mixer technology.

Our line of high shear counter-current mixers can:

  • Mix and pelletize in the same operation, supplanting the need for multiple pieces of mixing and pelletizing equipment in a process.
  • Rapidly homogenize multiple ingredients with majors in a mix resulting in higher quality products and reduced reaction times.
  • Mix and granulate bulk material in a variety of industries including building materials, high performance ceramics, fertilizers, flat panel glass, refractory and recycling of waste materials.
Lancaster High Shear Mixer

KEY BENEFITS OF OUR TECHNOLOGY

  • All in ONE Machines – For blending, Pelletizing, granulating, Slurrying, Dissolving, De-Dusting and Reacting.
  • Faster Mixing
  • Less Additives
  • No Dead Zones
  • Continual Material Removal
  • Works with a Variety of Materials
  • Variable Speeds

We make high-throughput industrial mixing machines for customers in industries as diverse as ceramics, glass, refractories, and proppants. Our engineers and manufacturing team design, build and support our line of high-throughput material processing equipment to your specific requirements.

Industries

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

Email: [javascript protected email address]

Office Hours:
Mon - Fri: 8:00 am - 5:00 pm

Full Scale Mix Recipe Optimization in Lancaster K4 Mixers

This is the third video in our lab and testing series. The Lancaster Products Lab is equipped with a production-sized K4 mixer to test and optimize mix recipes at full scale. In this video, we are testing a clay type of material for pelletization.

The K4 mixer introduces a third tool, the low-speed plow, which, along with the rotating pan, transports material to the high-speed rotor. You can see how the high shear counter-current movement creates a rolling action which agglomerates the materials into pellets. The K4 mixer has a bottom discharge; the plow allows for the rapid and complete evacuation of the mixing cavity. After the mixer is fully evacuated, the bottom discharge closes, and reseals ready for the next batch.

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Prototype Mix Recipe Optimization in Lancaster K3 Mixers

This is the second video in our lab and testing series. The Lancaster Products lab is equipped with a small production-sized K3 mixer to test and optimize mix recipes at a prototyping scale. In this video, we are testing a clay type of material for pelletization.

Looking inside of the mixing cavity, you see the counter-current mixing action. The pan rotates clockwise, and the high shear mixing tool spins counterclockwise. The mixing pan actively transports material to the primary mixing tool. Slowing the action down gives us a good view of how the Lancaster mixing action creates a tumbling that promotes agglomeration by rolling the particles much the same way as a snowball growing larger by rolling down a hill.

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