High-intensive Mixers

Superior mixing with one-step mix-granulating for a wide range of applications and materials

High Shear Mixers | Low Shear Mixers | Laboratory Mixers

Solutions and Features

Get More Uniformity with Counter-Current Mixing

Our proprietary counter-current mixing technology is the most effective mixing technique for consistent uniformity, homogeneity, and rapid mix time. This multi-tool mixing technology consists of a rotating pan, high-speed rotor, and plow that works with a variety of materials, from powders to slurries to high-viscosity mixes, and allows for:

Homogenizing / Granulating / Densifying – all in one machine
Faster Mixing
Repeatable batches
Independently controlled mixing tools for custom mix designs

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Granulate or Pelletize with a Single Machine

Lancaster Products high-intensity K-series mixers use a counter-current rotating pan and high-energy rotor to rapidly mix and pelletize or granulate in a single machine in a single operation.

Reduce the need for multiple pieces of mixing and pelletizing equipment. Our high shear mixers can do both in a single operation.
Higher on-size yields compared to traditional mixing and pelletizing equipment.
K-series mixers are the ideal solution to mix and granulate bulk material for various industries including building materials, ceramics, fertilizers, and more.

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Achieve Batch Precision with Steady-State Throughput

The Lancaster Products Continuous Batch Processing (CBP) System design offers the accuracy, consistency, and higher yields of batch processing with high production rates of a continuous line.

Get the benefits of both continuous and batch processing
Consistent throughput
increase mix quality and productivity
Can be designed with multiple mixers to double output capabilities
Parallel lines create redundancy for a continuous output

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The Lancaster Products Difference

Lancaster Products is committed to providing the highest quality products and customer service. As your partner in material mixing, you can count on us to deliver:

Quick response times to your inquiries
Customer-focused solutions – we take the time to understand your product & process requirements
Continued support for process optimizations or to scale solutions as your needs evolve
Onsite test lab with dedicated applications engineers to support process & product development
Decades of mixing experience with a variety of materials/across various industries

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Our Latest News and Blog

Maintenance Tips for Lancaster High Shear Counter Current Mixers

by Lancaster Products

Lancaster Products high shear mixers are renowned for their precision and efficiency in industrial mixing applications. Regular maintenance not only preserves the integrity of your equipment but also ensures that it continues to meet the high standards of quality and...

The Power of Low Shear Mixing in Powder Applications

by Lancaster Products

Achieving uniformity and consistency while preserving the integrity of materials is critical in many powder processing applications. Counter-current low shear mixing is a leading technology offering a gentle yet effective method to blend powders without compromising...

Scaling Up Mix Recipes Successfully with the Lancaster Products Test Lab

by Lancaster Products

In the highly competitive landscape of industrial manufacturing, the ability to optimize formulations efficiently and effectively is paramount. Whether you are involved in producing building and construction materials, ceramics, glass, or fertilizers, the quality of...