Over the years, we have worked with several fertilizer manufacturers in helping them meet their required specifications to produce safe and effective fertilizer for mass consumption. These requirements have ranged from mix-only processing of sulfur to a pelletized, shelf-ready end product made from organic ingredients. In all cases, our high shear mixers outperformed alternative solutions and/or improved efficiencies from existing processes.

Fertilizer manufacturing is a process by which raw materials/nutrients, often in powder form, are mixed and agitated with a binder until pelletized for easier spreading with minimal dust dispersion. The pellets must be a homogeneous mix of nutrients to ensure maximum effectiveness without over/under saturation when applied. Furthermore, the size of the pellets will vary based on its intended application. For example, fertilizer for commercial agricultural fields will not necessarily be the same size as that used on golf course greens.

High shear mixers manufactured by Lancaster Products are the ideal machines for fertilizer manufacturers. Not only will these machines meet the requirements of a homogeneous mixture, but they also allow for multiple products to be run in the same machine on a batch-by-batch basis. Our engineering and materials processing staff will apply their experience to define the process for varying pellet sizes. This also allows for a tighter control on the yield rates for each type of fertilizer manufactured and thus a higher rate of predictability when forecasting production schedules.

Contact us today to discuss how high shear mixers from Lancaster Products can improve your fertilizer manufacturing process.

717-273-2111

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

Email: [javascript protected email address]

Office Hours:
Mon - Fri: 8:00 am - 5:00 pm

Maintenance Bulletin: Rotor Wear and Replacement in Industrial Mixers

The high-speed rotor is the primary mixing and pelletizing tool in industrial high shear mixers and in many ways, it is the most utilized part of the machine. But rotor wear is also a good leading indicator of your machine’s overall operating condition as it is a direct result of material processing. Chances are, if the rotor is worn, there is other preventative maintenance to be done.

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What Preventative Maintenance Will Prolong the Life of My Mixing Equipment?

Industrial mixers are built to run and withstand a great deal of abuse, however, regular preventive maintenance efforts can help keep your mixer running like new. The two most critical components that can affect the life of your mixer are lubrication and inspection of working tools. Below is an overview of the in-depth information provided in our full maintenance schedule available for download below.

 

Lubrication: Proper lubrication can encompass multiple areas on your mixer, not just the shaft seals of the mixing tool. Lubrication of all seals as well as drive gears, discharge valves and other locations where bearings are utilized is the best way to extend the life of your mixer. Automated lubrication systems on larger production mixers help maintain proper lubrication intervals, but regular visual inspection should be scheduled to assure the system is working properly.

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