717. 273. 2111

Over the years, we have worked with several fertilizer manufacturers in helping them meet their required specifications to produce safe and effective fertilizer for mass consumption. These requirements have ranged from mix-only processing of sulfur to a pelletized, shelf-ready end product made from organic ingredients. In all cases, our high shear mixers outperformed alternative solutions and/or improved efficiencies from existing processes.

Fertilizer manufacturing is a process by which raw materials/nutrients, often in powder form, are mixed and agitated with a binder until pelletized for easier spreading with minimal dust dispersion. The pellets must be a homogeneous mix of nutrients to ensure maximum effectiveness without over/under saturation when applied. Furthermore, the size of the pellets will vary based on its intended application. For example, fertilizer for commercial agricultural fields will not necessarily be the same size as that used on golf course greens.

High shear mixers manufactured by Lancaster Products are the ideal machines for fertilizer manufacturers. Not only will these machines meet the requirements of a homogeneous mixture, but they also allow for multiple products to be run in the same machine on a batch-by-batch basis. Our engineering and materials processing staff will apply their experience to define the process for varying pellet sizes. This also allows for a tighter control on the yield rates for each type of fertilizer manufactured and thus a higher rate of predictability when forecasting production schedules.

Contact us today to discuss how high shear mixers from Lancaster Products can improve your fertilizer manufacturing process.

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717-273-2111

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

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Lancaster Products Multi Tool Mixing Advantage

Since the introduction of the original K-series mixer in 1986, Lancaster Products High Shear Mixers have been designed to produce the best mixing and pelletizing results for our customers. Lancaster Mixers superior performance is due to our multi-tool configuration, counter current mixing action and variable tooling speed capability. Multi Tool Configuration Lancaster Mixers can be configured with three independent variable speed mixing tools: the mixing rotor, the plow and the rotating pan. These three tools work in concert to provide the best mixing results. The primary mixing tool is the high-speed rotor. The plow and rotating pan both work to move material into the main rotor’s path. The three mixing tools are so efficient at mixing, there are no dead spots inside of the mixing cavity and every piece of material passes through the mixing rotor every few seconds. Additionally, a sidewall scraper is positioned against the pan sides to prevent caking and buildup of material on the pan itself.
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Benefits of Owning Lancaster Products’ High Shear Mixers

We are very thankful for all the positive feedback we’ve received over the past 30 years of enhancing materials processing projects for our clients with our high shear mixers. So, we decided to highlight some of the reasons our customers choose to partner with Lancaster Products to optimize their industrial mixing and pelletizing processes.
      1. Practical Machine Design
      2. Easy Maintenance
      3. Easy Clean Out
      4. Customization
      5. Low Total Cost of Ownership
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