Lancaster Products high shear mixers are renowned for their precision and efficiency in industrial mixing applications. Regular maintenance not only preserves the integrity of your equipment but also ensures that it continues to meet the high standards of quality and reliability that Lancaster Products is known for.
Preventative Maintenance Tips:
1. Establish a Routine Maintenance Schedule
Implementing a regular maintenance schedule is fundamental to the longevity and efficiency of your high shear mixer. Here’s a recommended timeline:
- First 100 hours of operation
- Every 500 hours thereafter
During these scheduled maintenance periods, focus on:
- Inspecting wear items and working tools
- Repairing or replacing tools as needed
- Verifying the correct placement of mixing tools to prevent unnecessary wear and maximize performance
2. Prioritize Lubrication
Neglecting lubrication is the leading cause of expensive repairs and maintenance issues. Proper lubrication is critical for the smooth operation of your mixer and should include:
- Shaft seals and all other seals
- Drive gears
- Discharge valves
- Bearings throughout the machine
For larger production mixers, automated lubrication systems are highly recommended. Regular visual inspections of these systems are essential to ensure they’re functioning correctly.
3. Monitor Your Mixer for Potential Issues
Vigilant monitoring can help identify maintenance needs before they escalate into major problems. Perform regular visual inspections of the common wear parts and output quality to proactively resolve any maintenance roadblocks. Key areas to watch include:
Rotor Wear and Tear:
Despite being made from wear-resistant materials, mixer blades will eventually require replacement. Gradual wear can affect mix quality over time.
Seal Condition:
A dirty mixer or deteriorating air quality in the vicinity may indicate the need for seal replacement.
Changes in Input:
Be mindful of any alterations in input quantity or material characteristics, as these can impact mixer performance and may necessitate adjustments to mixer specifications.
4. Carry an Inventory of Critical Spare Parts
Having the right tools on hand is essential for effective maintenance. For general maintenance, General Millwright tools should be all you need to maintain a Lancaster Products high shear mixer. In case of damage, consider keeping the following spare parts available:
- Spare rotor or rotor blades
- Plow blades and bolts
- Sidewall scraper and arm
- Pinion
- Discharge valve seal and top plate
- Bin filters
- Any flexible connections into the top of the mixer
5. Prioritize Safety
Safety should always be the top priority when performing maintenance on high shear mixers. Adhere to these guidelines:
- Follow all lockout and tagout procedures before inspecting the mixer
- Strictly adhere to the manufacturer’s guidelines for maintenance procedures and frequency
- Ensure all safety protocols are in place and followed by maintenance personnel
6. Use Professional Maintenance and Repair Services
While regular in-house maintenance is essential, professional services can provide additional expertise and support. Lancaster Products offers field maintenance and repair services with the following benefits:
- Technicians familiar with Lancaster Products machines
- Efficient on-site repairs and servicing to minimize downtime
- Capability to modernize older machines with the latest technology
Contact us to learn more about these services.
Keep Your High Shear Mixer Running Longer
Regular maintenance is the key to keeping your Lancaster Products high shear counter current mixer operating at peak efficiency for years to come. By following these preventative maintenance tips you can significantly extend the life of your mixer and maintain high performance levels. Investing in proper maintenance today will save you from expensive repairs and ensure your Lancaster mixing processes continue to run smoothly and efficiently. Trust in Lancaster Products for reliable and long-lasting mixing solutions.
Contact us to learn more about how Lancaster Products can help you maintain peak performance and extend the life of your high shear mixer.
