717. 273. 2111

High shear counter-current mixers from Lancaster Products simply employ the most effective mixing technology available.

  1. Features
  2. Game Changing Mixing Technology
  3. Applications
  4. Materials Processing
  5. Performance Features
  6. The Most Effective Mixing Technology

Download the Lancaster Products High Shear Counter-Current Mixing Technology Brochure

Features

Lancaster Products’ high shear industrial mixers feature one-step pelletizing/granulating systems that produce increased yields with a much higher throughput, and better mixing productivity.  Our world-class mixing equipment is rugged and dependable and can be used for a wide array of diverse mixing and pelletizing applications.

Game Changing Mixing Technology

  • Mix and pelletize in one machine and one process
  • Homogenize powdered materials of different densities quicker and more effectively
  • Create homogeneous pellets that consistently deliver precise ingredient formulations
  • Deliver pellet size range tight tolerances and higher yields than possible with most other machinery
  • Alter the pellet size range from batch to batch with no changes to formulation or equipment to create products for different markets

Applications

We make high-throughput industrial mixing machines for customers in industries as diverse as ceramics, glass, refractories and proppants.  Our engineers and manufacturing team design, build, and support high-throughput material processing equipment to your specific requirements.

Materials Processing

Lancaster Products combines decades of mixing experience, working across multiple industries, with the finest granulating and pelletizing mixer technology.

Our line of high shear counter-current mixers can:

  • Mix and pelletize in the same operation, supplanting the need for multiple pieces of mixing and pelletizing equipment in a process
  • Rapidly homogenize multiple minor ingredients with majors in a mix resulting in higher quality products and reduced reaction times
  • Mix and granulate bulk material in a variety of industries including building materials, high performance ceramics, fertilizers, flat panel glass, refractory and recycling of waste materials.

Performance Features

  • All in ONE Machines – For Blending, Pelletizing, Granulating, Slurrying, Dissolving, De-Dusting and Reacting
  • Faster Mixing
  • Less Additives
  • No Dead Zones
  • Continual Material Removal
  • Works with a Variety of Materials
  • Variable Speeds

The Most Effective Mixing Technology

Our counter – current mixing action is the most effective mixing technology for rapid and consistent uniformity.

 

The rotating pan efficiently conveys material to secondary mixing plows and side wall scraper – all strategically placed to deliver maximum  material  mixing.

 

Designed for increased  relative particle velocities – provides countless material exchanges throughout each batch cycle.
High – Intensive Mixers adds versatility in meeting almost any material mixing challenge by individually changing component speeds.

 

Download the Lancaster Products High Shear Counter-Current Mixing Technology Brochure

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

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Operational Life Expectancy of Lancaster High-Intensive K-Series Mixers

Lancaster Products High Shear Counter-Current Mixers are highly effective in their ability to mix and pelletize in one machine and one process, but Lancaster Mixers are also built to last. Many of our machines are still operating after decades of use. We continue to supply parts to many vintage year machines still in operation.

High Shear MixerLancaster Products machines are built with a robust construction that provides structural durability and are designed to allow for replacement of wear parts as needed to extend the operational life of our machines instead of total machine replacement. To our customers this translates to lower Total Cost of Ownership and higher return on investment than other mixers. With proper maintenance, Lancaster Products mixers are very long-lived machines.

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Infographic: Lancaster Products Materials Testing Process

materials-testing-process-infographic-thumbnailLancaster Products is dedicated to process and mix design optimization. Whether you are looking to develop a new process/product or improve on an existing process, Lancaster Products can help. From mixing to granulating or pelletizing, our experienced application engineers can design toward many objectives, including: mixing cycle times, binder and minors optimization, homogeneity, particle hardness, moisture and air entrainment, particle size distributions and yields.

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