717. 273. 2111

High shear counter-current mixers from Lancaster Products simply employ the most effective mixing technology available.

  1. Features
  2. Game Changing Mixing Technology
  3. Applications
  4. Materials Processing
  5. Performance Features
  6. The Most Effective Mixing Technology

Download the Lancaster Products High Shear Counter-Current Mixing Technology Brochure

Features

Lancaster Products’ high shear industrial mixers feature one-step pelletizing/granulating systems that produce increased yields with a much higher throughput, and better mixing productivity.  Our world-class mixing equipment is rugged and dependable and can be used for a wide array of diverse mixing and pelletizing applications.

Game Changing Mixing Technology

  • Mix and pelletize in one machine and one process
  • Homogenize powdered materials of different densities quicker and more effectively
  • Create homogeneous pellets that consistently deliver precise ingredient formulations
  • Deliver pellet size range tight tolerances and higher yields than possible with most other machinery
  • Alter the pellet size range from batch to batch with no changes to formulation or equipment to create products for different markets

Applications

We make high-throughput industrial mixing machines for customers in industries as diverse as ceramics, glass, refractories and proppants.  Our engineers and manufacturing team design, build, and support high-throughput material processing equipment to your specific requirements.

Materials Processing

Lancaster Products combines decades of mixing experience, working across multiple industries, with the finest granulating and pelletizing mixer technology.

Our line of high shear counter-current mixers can:

  • Mix and pelletize in the same operation, supplanting the need for multiple pieces of mixing and pelletizing equipment in a process
  • Rapidly homogenize multiple minor ingredients with majors in a mix resulting in higher quality products and reduced reaction times
  • Mix and granulate bulk material in a variety of industries including building materials, high performance ceramics, fertilizers, flat panel glass, refractory and recycling of waste materials.

Performance Features

  • All in ONE Machines – For Blending, Pelletizing, Granulating, Slurrying, Dissolving, De-Dusting and Reacting
  • Faster Mixing
  • Less Additives
  • No Dead Zones
  • Continual Material Removal
  • Works with a Variety of Materials
  • Variable Speeds

The Most Effective Mixing Technology

Our counter – current mixing action is the most effective mixing technology for rapid and consistent uniformity.

 

The rotating pan efficiently conveys material to secondary mixing plows and side wall scraper – all strategically placed to deliver maximum  material  mixing.

 

Designed for increased  relative particle velocities – provides countless material exchanges throughout each batch cycle.
High – Intensive Mixers adds versatility in meeting almost any material mixing challenge by individually changing component speeds.

 

Download the Lancaster Products High Shear Counter-Current Mixing Technology Brochure

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

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Lancaster Products Multi Tool Mixing Advantage

Since the introduction of the original K-series mixer in 1986, Lancaster Products High Shear Mixers have been designed to produce the best mixing and pelletizing results for our customers. Lancaster Mixers superior performance is due to our multi-tool configuration, counter current mixing action and variable tooling speed capability. Multi Tool Configuration Lancaster Mixers can be configured with three independent variable speed mixing tools: the mixing rotor, the plow and the rotating pan. These three tools work in concert to provide the best mixing results. The primary mixing tool is the high-speed rotor. The plow and rotating pan both work to move material into the main rotor’s path. The three mixing tools are so efficient at mixing, there are no dead spots inside of the mixing cavity and every piece of material passes through the mixing rotor every few seconds. Additionally, a sidewall scraper is positioned against the pan sides to prevent caking and buildup of material on the pan itself.
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Benefits of Owning Lancaster Products’ High Shear Mixers

We are very thankful for all the positive feedback we’ve received over the past 30 years of enhancing materials processing projects for our clients with our high shear mixers. So, we decided to highlight some of the reasons our customers choose to partner with Lancaster Products to optimize their industrial mixing and pelletizing processes.
      1. Practical Machine Design
      2. Easy Maintenance
      3. Easy Clean Out
      4. Customization
      5. Low Total Cost of Ownership
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