High shear counter-current mixers from Lancaster Products simply employ the most effective mixing technology available.

  1. Features
  2. Game Changing Mixing Technology
  3. Applications
  4. Materials Processing
  5. Performance Features
  6. The Most Effective Mixing Technology

Download the Lancaster Products High Shear Counter-Current Mixing Technology Brochure

Features

Lancaster Products’ high shear industrial mixers feature one-step pelletizing/granulating systems that produce increased yields with a much higher throughput, and better mixing productivity.  Our world-class mixing equipment is rugged and dependable and can be used for a wide array of diverse mixing and pelletizing applications.

Game Changing Mixing Technology

  • Mix and pelletize in one machine and one process
  • Homogenize powdered materials of different densities quicker and more effectively
  • Create homogeneous pellets that consistently deliver precise ingredient formulations
  • Deliver pellet size range tight tolerances and higher yields than possible with most other machinery
  • Alter the pellet size range from batch to batch with no changes to formulation or equipment to create products for different markets

Applications

We make high-throughput industrial mixing machines for customers in industries as diverse as ceramics, glass, refractories and proppants.  Our engineers and manufacturing team design, build, and support high-throughput material processing equipment to your specific requirements.

Materials Processing

Lancaster Products combines decades of mixing experience, working across multiple industries, with the finest granulating and pelletizing mixer technology.

Our line of high shear counter-current mixers can:

  • Mix and pelletize in the same operation, supplanting the need for multiple pieces of mixing and pelletizing equipment in a process
  • Rapidly homogenize multiple minor ingredients with majors in a mix resulting in higher quality products and reduced reaction times
  • Mix and granulate bulk material in a variety of industries including building materials, high performance ceramics, fertilizers, flat panel glass, refractory and recycling of waste materials.

Performance Features

  • All in ONE Machines – For Blending, Pelletizing, Granulating, Slurrying, Dissolving, De-Dusting and Reacting
  • Faster Mixing
  • Less Additives
  • No Dead Zones
  • Continual Material Removal
  • Works with a Variety of Materials
  • Variable Speeds

The Most Effective Mixing Technology

Our counter – current mixing action is the most effective mixing technology for rapid and consistent uniformity.

 

The rotating pan efficiently conveys material to secondary mixing plows and side wall scraper – all strategically placed to deliver maximum  material  mixing.

 

Designed for increased  relative particle velocities – provides countless material exchanges throughout each batch cycle.
High – Intensive Mixers adds versatility in meeting almost any material mixing challenge by individually changing component speeds.


Download the Lancaster Products High Shear Counter-Current Mixing Technology Brochure

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

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Lancaster Products Announces New Website Launch

January 4, 2019

For Immediate Release

LEBANON, Pennsylvania – The new and completely redesigned website offers visitors richer insight into the Company’s high efficiency mixing, pelletizing and crushing solutions for a wide variety of industries and materials.

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What to Expect from Lancaster Products High Shear Mixer Sample Testing

Our last post focused on our experience in concept testing and how it applies to our high shear mixer sample testing process. This post will dig in a little deeper and provide insight into the breadth of data we provide to our customers when they commission Lancaster Products to provide sample testing for them.

Over the past 30 years, we have collaborated with our customers to perform proof of concept testing in our K1 laboratory mixers for thousands of materials samples. The desired outcome of the testing is customer dependent but typical requirements are along the lines of pelletizing/granulating to specific size ranges and desired yields, mixing to achieve homogenization, or reduced reaction times of existing processes. Outcomes provided are 1) proof of concept in achieving the desired product, and/or 2) optimization of the current mix processes. Our engineers perform the tests in our controlled laboratory, log all key information in our database, and share all data with our customers for future reference. Below is a list that summarizes some of the information we collect during every test run we perform:

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