Automated Systems can provide higher productivity for your Lancaster Mixers or other processing equipment.
Lancaster Products designs and manufactures automated systems to control and automate your material storage, transporting and batching processes. Bulk material storage and automatic batching require less manual movement of materials and produce faster batching times, which means better labor and equipment utilization.
ADVANTAGES OF AUTOMATED SYSTEMS
Our systems result in a lower cost of materials, as bulk bag or truckload material prices are generally lower and the cost of purchasing and disposing bags is eliminated. Bulk material storage and handling usually requires less space than manual bag handling methods.
Automatic batching produces a more accurate dispensing of materials and is more reliable than manual methods. It also can provide full batch traceability.
Finally, a Lancaster System means less , less labor, less dust emissions into your plant, and less direct contact between your employees and materials – all providing a healthier, more pleasant, and more productive place to work.
Lancaster Products can custom design an automated system to meet your material storage, transporting and batching processing needs. A custom system may be as simple as a day bin with a screw feeder and weigh hopper for the batching of a major ingredient. Other systems may be as complete as a multi-story batching tower with bulk silo storage, pneumatic material conveying, individual batching of all materials, real time inventory, and a computer printout of every batch for complete traceability for quality control.
The photo above is a Lancaster System ready for transport from our manufacturing facility. Although most systems are assembled on the customer’s site, some systems can be fully assembled and shipped from our facility.
Lancaster Products High Shear Counter-Current Mixers are highly effective in their ability to mix and pelletize in one machine and one process, but Lancaster Mixers are also built to last. Many of our machines are still operating after decades of use. We continue to supply parts to many vintage year machines still in operation.
Lancaster Products machines are built with a robust construction that provides structural durability and are designed to allow for replacement of wear parts as needed to extend the operational life of our machines instead of total machine replacement. To our customers this translates to lower Total Cost of Ownership and higher return on investment than other mixers. With proper maintenance, Lancaster Products mixers are very long-lived machines.read more
Lancaster Products is dedicated to process and mix design optimization. Whether you are looking to develop a new process/product or improve on an existing process, Lancaster Products can help. From mixing to granulating or pelletizing, our experienced application engineers can design toward many objectives, including: mixing cycle times, binder and minors optimization, homogeneity, particle hardness, moisture and air entrainment, particle size distributions and yields.read more