Automated Systems can provide higher productivity for your Lancaster Mixers or other processing equipment.

Lancaster Products designs and manufactures automated systems to control and automate your material storage, transporting and batching processes. Bulk material storage and automatic batching require less manual movement of materials and produce faster batching times, which means better labor and equipment utilization.

Lancaster Products Automated Systems

ADVANTAGES OF AUTOMATED SYSTEMS

Our systems result in a lower cost of materials, as bulk bag or truckload material prices are generally lower and the cost of purchasing and disposing bags is eliminated. Bulk material storage and handling usually requires less space than manual bag handling methods.

Automatic batching produces a more accurate dispensing of materials and is more reliable than manual methods. It also can provide full batch traceability.

Finally, a Lancaster System means less , less labor, less dust emissions into your plant, and less direct contact between your employees and materials – all providing a healthier, more pleasant, and more productive place to work.

CUSTOM DESIGNED

Lancaster Products can custom design an automated system to meet your material storage, transporting and batching processing needs. A custom system may be as simple as a day bin with a screw feeder and weigh hopper for the batching of a major ingredient. Other systems may be as complete as a multi-story batching tower with bulk silo storage, pneumatic material conveying, individual batching of all materials, real time inventory, and a computer printout of every batch for complete traceability for quality control.

 

Lancaster Products Automated Systems

The photo above is a Lancaster System ready for transport from our manufacturing facility. Although most systems are assembled on the customer’s site, some systems can be fully assembled and shipped from our facility.

Lancaster Products
920 Mechanic Street
Lebanon, PA 17046

Local: 717.273.2111
Toll Free: 800.447.7351

Email: [javascript protected email address]

Office Hours:
Mon - Fri: 8:00 am - 5:00 pm

Full Scale Mix Recipe Optimization in Lancaster K4 Mixers

This is the third video in our lab and testing series. The Lancaster Products Lab is equipped with a production-sized K4 mixer to test and optimize mix recipes at full scale. In this video, we are testing a clay type of material for pelletization.

The K4 mixer introduces a third tool, the low-speed plow, which, along with the rotating pan, transports material to the high-speed rotor. You can see how the high shear counter-current movement creates a rolling action which agglomerates the materials into pellets. The K4 mixer has a bottom discharge; the plow allows for the rapid and complete evacuation of the mixing cavity. After the mixer is fully evacuated, the bottom discharge closes, and reseals ready for the next batch.

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Prototype Mix Recipe Optimization in Lancaster K3 Mixers

This is the second video in our lab and testing series. The Lancaster Products lab is equipped with a small production-sized K3 mixer to test and optimize mix recipes at a prototyping scale. In this video, we are testing a clay type of material for pelletization.

Looking inside of the mixing cavity, you see the counter-current mixing action. The pan rotates clockwise, and the high shear mixing tool spins counterclockwise. The mixing pan actively transports material to the primary mixing tool. Slowing the action down gives us a good view of how the Lancaster mixing action creates a tumbling that promotes agglomeration by rolling the particles much the same way as a snowball growing larger by rolling down a hill.

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