Automated Systems can provide higher productivity for your Lancaster Mixers or other processing equipment.
Lancaster Products designs and manufactures automated systems to control and automate your material storage, transporting and batching processes. Bulk material storage and automatic batching require less manual movement of materials and produce faster batching times, which means better labor and equipment utilization.
ADVANTAGES OF AUTOMATED SYSTEMS
Our systems result in a lower cost of materials, as bulk bag or truckload material prices are generally lower and the cost of purchasing and disposing bags is eliminated. Bulk material storage and handling usually requires less space than manual bag handling methods.
Automatic batching produces a more accurate dispensing of materials and is more reliable than manual methods. It also can provide full batch traceability.
Finally, a Lancaster System means less , less labor, less dust emissions into your plant, and less direct contact between your employees and materials – all providing a healthier, more pleasant, and more productive place to work.
Lancaster Products can custom design an automated system to meet your material storage, transporting and batching processing needs. A custom system may be as simple as a day bin with a screw feeder and weigh hopper for the batching of a major ingredient. Other systems may be as complete as a multi-story batching tower with bulk silo storage, pneumatic material conveying, individual batching of all materials, real time inventory, and a computer printout of every batch for complete traceability for quality control.
The photo above is a Lancaster System ready for transport from our manufacturing facility. Although most systems are assembled on the customer’s site, some systems can be fully assembled and shipped from our facility.
BRADLEY PULVERIZER ACQUIRED BY LANCASTER PRODUCTS OWNER
Allentown, Pennsylvania, January 17th, 2020 – Bradley Pulverizer is pleased to announce new ownership. Lancaster Products & Kercher Enterprises’ owner Curt Snyder acquired the assets of Bradley Pulverizer through an affiliate effective on January 14th, 2020. Bradley Pulverizer specializes in the design, manufacture, and supply of pulverizing systems for fine and semi-fine grinding of hard, friable, abrasive materials for various applications throughout the world.
In addition to the rotating pan, all high shear mixers manufactured by Lancaster Products larger than a K3.5 have two independently motor driven mixing tools inside the pan which are responsible for proper mixing, pelletizing, and granulating of materials: the plow and the high speed rotor. The plow continually sweeps the entire surface of the pan bottom to prevent material from accumulating on the bottom and enhances the overall mixing action. However, the most important tool of all is the high-speed rotor, which rotates counter direction to the pan causing a shearing action inside of the mixing cavity. This high-speed rotor not only agitates the mixture, but significantly influences the control of the entire process. While there are just two main style of standard rotors, we can custom configure the rotor to optimize all mixing processes.