From proof-of-concept testing to large-scale toll processing, Lancaster Products provides full-scale process lab services.
Lancaster Products is dedicated to process and mix design optimization. Whether you are looking to develop a new process or simply improving existing production, Lancaster Products can help. Our experienced application engineers can design a solution that meets many objectives, including mixing cycle times, binder and minors optimization, homogeneity, particle hardness, moisture, and air entrainment, particle size distributions and yields.
With decades of mixing and pelletizing knowledge that spans across multiple industries coupled with our staff’s knowledge and expertise, Lancaster Products can provide a customized solution for you. Quality products need quality materials, and our proof of concept testing provides our clients with a more innovative and efficient process, allowing them to gain a competitive advantage in more ways than one.
We work with our customers to create an optimized mix design by identifying their product & process goals as well as discussing possibilities for improvements with a Lancaster Mixer over other mixing or agglomerating equipment. From granulating or agglomerating to pelletizing, our extensive product testing process ensures our mixer testing will deliver the end results to your exact process specifications. Once the parameters have been defined and proof of concept testing is completed, you’ll receive a testing results report in addition to the associated mix design.
The Lancaster Products Guarantee for proof of concept K1-LAB testing: If we don’t produce satisfactory results*, testing will be at no charge.
*Within an acceptable range of size, yield, homogeneity or hardness from predefined criteria set prior to testing.
Lancaster Products engineers work with our customers to create an optimized mix design by identifying their product & process goals as well as discussing possibilities for improvements with a Lancaster Mixer over other mixing or agglomerating equipment.
Proof of Concept Testing
Once we’ve evaluated the customer’s process and conducted research regarding the material we’ll be working with, we develop the initial mix design for proof of concept testing. This is accomplished through review of our extensive mixing database and utilizing our skilled knowledge of mixing to determine a starting mixing recipe — including mixing time, rotor and pan speeds and ingredient amounts and order.
Once the small scale test is completed, customers have the option to test in a production environment using one of our K4, K5 or K6 mixers. This allows customers to verify that our proof of concept is scalable and achieves the exact same end result when produced in a larger batch. Lancaster Products engineers calculate any necessary adjustments to the mixing recipe to ensure the specified end result is obtained.
For customers who aren’t ready to make the capital investment in a production mixer or need product immediately, Lancaster Products offers toll processing services. We can produce significant amounts of blended, homogenized, granulated or pelletized materials in our facility to satisfy our customers’ needs.
January 4, 2019
For Immediate Release
LEBANON, Pennsylvania – The new and completely redesigned website offers visitors richer insight into the Company’s high efficiency mixing, pelletizing and crushing solutions for a wide variety of industries and materials.read more
Our last post focused on our experience in concept testing and how it applies to our high shear mixer sample testing process. This post will dig in a little deeper and provide insight into the breadth of data we provide to our customers when they commission Lancaster Products to provide sample testing for them.
Over the past 30 years, we have collaborated with our customers to perform proof of concept testing in our K1 laboratory mixers for thousands of materials samples. The desired outcome of the testing is customer dependent but typical requirements are along the lines of pelletizing/granulating to specific size ranges and desired yields, mixing to achieve homogenization, or reduced reaction times of existing processes. Outcomes provided are 1) proof of concept in achieving the desired product, and/or 2) optimization of the current mix processes. Our engineers perform the tests in our controlled laboratory, log all key information in our database, and share all data with our customers for future reference. Below is a list that summarizes some of the information we collect during every test run we perform:read more