From proof-of-concept testing to large-scale toll processing, Lancaster Products provides full-scale process lab services.
Lancaster Products is dedicated to process and mix design optimization. Whether you are looking to develop a new process or simply improving existing production, Lancaster Products can help. Our experienced application engineers can design a solution that meets many objectives, including mixing cycle times, binder and minors optimization, homogeneity, particle hardness, moisture, and air entrainment, particle size distributions and yields.
With decades of mixing and pelletizing knowledge that spans across multiple industries coupled with our staff’s knowledge and expertise, Lancaster Products can provide a customized solution for you. Quality products need quality materials, and our proof of concept testing provides our clients with a more innovative and efficient process, allowing them to gain a competitive advantage in more ways than one.
We work with our customers to create an optimized mix design by identifying their product & process goals as well as discussing possibilities for improvements with a Lancaster Mixer over other mixing or agglomerating equipment. From granulating or agglomerating to pelletizing, our extensive product testing process ensures our mixer testing will deliver the end results to your exact process specifications. Once the parameters have been defined and proof of concept testing is completed, you’ll receive a testing results report in addition to the associated mix design.
The Lancaster Products Guarantee for proof of concept K1-LAB testing: We’ll produce a mix design that achieves your goals or testing will be free of charge*.
*Within an acceptable range of size, yield, homogeneity or hardness from predefined criteria set prior to testing.
Lancaster Products engineers work with our customers to create an optimized mix design by identifying their product & process goals as well as discussing possibilities for improvements with a Lancaster Mixer over other mixing or agglomerating equipment.
Proof of Concept Testing
Once we’ve evaluated the customer’s process and conducted research regarding the material we’ll be working with, we develop the initial mix design for proof of concept testing. This is accomplished through review of our extensive mixing database and utilizing our skilled knowledge of mixing to determine a starting mixing recipe — including mixing time, rotor and pan speeds and ingredient amounts and order.
Once the small scale test is completed, customers have the option to test in a production environment using one of our K4, K5 or K6 mixers. This allows customers to verify that our proof of concept is scalable and achieves the exact same end result when produced in a larger batch. Lancaster Products engineers calculate any necessary adjustments to the mixing recipe to ensure the specified end result is obtained.
For customers who aren’t ready to make the capital investment in a production mixer or need product immediately, Lancaster Products offers toll processing services. We can produce significant amounts of blended, homogenized, granulated or pelletized materials in our facility to satisfy our customers’ needs.
Lancaster Products High Shear Counter-Current Mixers are highly effective in their ability to mix and pelletize in one machine and one process, but Lancaster Mixers are also built to last. Many of our machines are still operating after decades of use. We continue to supply parts to many vintage year machines still in operation.
Lancaster Products machines are built with a robust construction that provides structural durability and are designed to allow for replacement of wear parts as needed to extend the operational life of our machines instead of total machine replacement. To our customers this translates to lower Total Cost of Ownership and higher return on investment than other mixers. With proper maintenance, Lancaster Products mixers are very long-lived machines.read more
Lancaster Products is dedicated to process and mix design optimization. Whether you are looking to develop a new process/product or improve on an existing process, Lancaster Products can help. From mixing to granulating or pelletizing, our experienced application engineers can design toward many objectives, including: mixing cycle times, binder and minors optimization, homogeneity, particle hardness, moisture and air entrainment, particle size distributions and yields.read more